worm gear speed reducer

One reduction worm gearing provides high ratio reduction with few shifting parts in a close-coupled compact drive. The proper angle set up of driving-to-driven machine takes a the least space. Input and result shafts can be prolonged in either or both directions in horizontal or vertical plans adaptable to any installation requirement. Efficient motor speeds are decreased to slower speed requirements of many industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Encounter Adapters or Scoops)
Cast Iron or Metal Housings
Products
The exclusive use of the involute Helicoid Thread form (with departing side contact) on the worm and gear provides for high efficiencies, and long service lifestyle. The hardened surface and polished alloy steel worm develops a even, work hardened surface area on the bronze gear. For this reason worm gears use in and improve with extented service while additional gears are deteriorating. Ever-Power offers a wide selection of model configurations, sizes, ratios, and add-ons from our standard product line.
Fabricated Designs
If your application involves severe shock loads or feasible housing damage from external sources (as in steel mills or mobile apparatus applications) Ever-Power can provide fabricated steel housings with up to 48″ center distances. Fabricated housings provide optimum rigidity and strength that allows the transmission of higher horsepower levels than are possible with standard cast iron models. Extra heavy part plates connect the worm and gear shaft bearing facilitates, assuring correct meshing of the apparatus under all load conditions. In smaller sizes, fabricated metal reducers are interchangeable with Ever-Power standard cast iron reducers.
Custom Designs
Ever-Power can offer custom velocity and reversed engineered reducers for the application, be it a new project or a direct drop-in alternative to a competitor’s swiftness reducer. Fabricated metal reducers allow Ever-Power to match a competitor’s worm gear speed reducer footprint, centerline, and shaft height allowing a direct drop-in replacement saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our style also includes a hardened, ground and polished alloy metal worm. This combination develops a smooth, work-hardened mating surface of the bronze gear which enhances with prolonged service.
Worm gearing is a class of equipment reducers that utilizes right angle, nonintersecting shafts. This style of reducer provides smooth and quiet operation and allows for the possibility of large rate reductions. These gears can be found from stock in a wide variety of ratios, from only 4:1 up to 3600:1. The compact design and building allows worm equipment reducers to be placed in a comparatively small space. Thus, very high reductions in a restricted package size may be accomplished with this configuration. Our worm gear features the continuous sliding tooth action between worm and the teeth. This increases the tolerance for weighty loads and shock loads. Worm gear drives provide users high reducing capacity for relatively low cost in comparison with various other types of gearing.
The usage of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that make use of worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm gear reducer gearbox series base on years of encounters uses designed teeth surface area with unsurpassed torque transfer functionality with great performance, efficency and price.Worm gear program transmits power through sliding get in touch with, resulting in extremely low vibration , sound, small backlash and self-locking property
-Housing:Onetime we casting creats great rigidity for serious impacts. Outer cooling fins and internal lubrication oil diversion channel design to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, then for precision tooth grinding to ensure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one kind of reduction gear box which consists of a worm pinion input, an output worm gear, and features a right angle output orientation. This kind of reduction gear box is normally used to have a rated motor velocity and produce a low speed result with higher torque value based on the reduction ratio. They often times can resolve space-saving problems because the worm equipment reducer is one of the sleekest reduction gearboxes available because of the little diameter of its result gear.
worm gear reducerWorm gear reducers are also a popular type of rate reducer because they offer the greatest speed reduction in the tiniest package. With a high ratio of speed reduction and high torque output multiplier, it’s unsurprising that lots of power transmission systems utilize a worm gear reducer. Some of the most typical applications for worm gears are available in tuning instruments, medical examining equipment, elevators, protection gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission provides two sizes of worm gear reducer, the SW-1 and the SW-5 and both can be found in a range of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are produced with durable compression-molded glass-fill polyester housings for a long lasting, long lasting, light-weight speed reducer that’s also compact, noncorrosive, and nonmetallic.
Features
Our worm gear reducers offer an option of a good or hollow result shaft and show an adjustable mounting placement. Both SW-1 and the SW-5, nevertheless, can withstand shock loading better than other decrease gearbox designs, making them perfect for demanding applications.
Rugged compression-molded glass-fill polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also referred to as worm gearbox or worm acceleration reducers. Worm gear reducers are used for speed reduction and raising the torque for electrical electric motor drives. You can choose to attach your NEMA electric motor to the reducer utilizing the NEMA C encounter flange or make use of a coupling. If you want a coupling for the output or input shaft observe our coupling section for choosing the coupling. We offer four assemblies left hand and right hands and double output shaft and shaft insight and shaft output. Interchangeable with the majority of worm gear manufactures. See data sheet in item overview for diamensions. Unless you see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear speed reducers are available in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes on request). Result torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in lbs for the DDVM-200. Mechanical HP input requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are ideal for water/waste-water gear drive applications such as for example thickeners and clarifiers, which need a vertical down shaft. Other obtainable configurations also make Ever-Power triple reduction reducers perfect for make use of on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or various other process or components handling systems where huge torques/slower speeds are needed.
These reducers are also offered with a helical principal reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow swiftness, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Description
The HDR Series worm equipment reducers are used in low to moderate horsepower applications to reduce speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive versions are 56C or 145TC flange mount with either right, still left or dual result shafts or a hollow bore output. The indirect drive models are shaft input-shaft result boxes for make use of with sprocket or pulley drive systems. They offer an effective low priced solution to speed reduction and increased torque, with higher tolerances for shock loading than helical equipment reducers.
In order to select a gearbox speed reducer, you will need to determine the required torque and assistance factor for the application form. Click on “Specs” above for a desk that will aid in identifying the service factor. For service factors above 1.0, multiply the required torque by the service factor.
Our standard 700 Series – the heart of Ever-Power rate reducer product line – has been serving industry reliably for over 40 years. Its verified modular style has set the sector standard for overall performance and is the most imitated item in today’s worm gear swiftness reducer market. But why accept a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility permits installation in practically any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, as well as greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
TheIncreased Quality! Industrial Rated! Inexpensive!One-piece gearcase, without external ribs, is made of close-grained cast iron and provides for rigid equipment and bearing support. It also offers excellent heat dissipation.Dual lip, spring-loaded seals protect from oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater power.High tensile strength cast bronze worm wheel and hardened and ground alloy steel worm made intregal with the shaft for lengthy and trouble-free life.Oil sight gauge for simple maintenance (unavailable on sizes 25 and 34).Factory oil filled.Every unit test run prior to shipment.Universal mounting with bolt-on ft.Highly modifiable design.All of this at substantially reduce prices than you have already been accustomed to spending money on reducers of lesser quality. Less