What Is an Idler Sprocket?

An idler sprocket is a device used to keep the strain in a chain or chain get system. Often comprising only a sprocket installed on a spring tensioned arm, the idler sprocket pulls against the chain in a constant manner to keep the chain limited all the time. How big is the sprocket used in an idler sprocket assembly has no effect on the overall performance of the chain drive; however; a larger sprocket will often last longer because of the slower quickness of the sprocket, which saves wear on the sprocket’s bearings. Maintenance for the idler assembly is often only an occasional greasing of the sprocket’s bearings.

When traveling a machine simply by chain, the tension of the chain should be kept at a continuous in order to avoid the chain coming from the drive sprockets. By installing an idler sprocket in the travel system, the chain is certainly kept taut while not being over-tightened. Working a chain within an over-limited condition can lead to premature bearing and chain failure while an idler sprocket placed in the machine is often a method to greatly extend the life of the chain, sprockets and the bearings on the machine’s sprocket shafts.

The ideal installing the idler sprocket is on the contrary side of the chain between the travel sprocket and the driven sprocket. The application should place the idler sprocket ready which has the sprocket pressing or pulling the chain towards itself as it loops the two main sprockets in a shape like the letter B. This design will allow the pulleys to pull the chain hard without hindering the idler at all as the drive chain passes over the sprocket. If a condition presents itself which requires the travel to exert extra strain on the drive chain, the idler will flex against the chain, allowing it to expand while staying in contact with the get sprockets.

While the the greater part of idler sprockets are manufactured of steel, many materials are accustomed to manufacture an idler sprocket. Many poly or composite sprockets have been used in combination with great achievement and some wooden sprockets are also used on some machinery without issue. Many machines, so that they can reduce the use on the drive chain, use an lightweight aluminum, cast iron or metal sprocket covered in a nylon material. The metallic hub enables the idler sprocket to remain very strong as the nylon covering is usually mild on the chain links.