bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-class drive technology with particularly high power densities and completely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input velocity: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, ideal for any electric motor desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes could be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on Bevel Planetary Gearbox request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby additional angles are also basically possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation situation of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is cheaper to produce. However, since only little profile coverage could be recognized with gearwheels with directly or helical tooth, this bevel gearbox operates quietly and has much less transmittable torque than other bevel gear the teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually realized with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total coverage, but are already more costly to produce than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one side due to the intersecting axes. Particularly when it is used as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the assistance existence of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Decrease torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum design feature and latest technology of improving the geometrical accuracy of the gear the teeth profile with the team of experienced experts. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Gear to which are set 3 Planet mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Output swiftness is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft preserving the same direction of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Managing Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from superior quality raw materials such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The combination of floor gears and precision equipment components ensures performance effectiveness and high uptime. The present selection of bevel planetary gearboxes includes four sizes, each as single, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to we = 512:1 to end up being recognized. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for most applications and several options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and smooth running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes advantage of the strengths of every technology: small size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slower helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of these compact gear devices is based upon exact analyses using FEM methods, which means efficiency, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production times and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
A lot of variants ensures the best adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional elements available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who also materials complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy effectiveness, low noise, long service existence, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with tested Ever-Power quality. Ready available sizes guarantee not merely a huge torque spectrum but also something range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Right here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard product range already includes solutions for a sizable number of specific requirements that need to be taken under consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Tools, Mining, and Steel industries.