Planetary reducer installation method

In the family of reducers, planetary reducers are widely used in servo, stepping, DC and other transmission systems because of their small size, high transmission efficiency, wide deceleration range and high precision. Its role is to lessen the speed increase torque and decrease the load/motor instant of inertia ratio under the premise of making sure precision transmission. During the past couple of years, some users possess suffered from unnecessary harm when the reducer is normally broken due to human elements such as illegal installation. Therefore, in order to better help the users to use the reducer, I will introduce you at length how to correctly install the planetary reducer.
Proper installation, use and maintenance of the reducer is an important part of ensuring the standard procedure of mechanical equipment. Therefore, when installing the planetary reducer, make certain to carefully assemble and utilize it in rigid accordance with the following installation and use.
First step
Before installation, confirm if the motor and reducer are intact, and strictly check if the dimensions of the parts linked to the reducer are matched. Listed below are the dimensions and matching tolerances of the positioning boss, insight shaft and reducer groove of the engine.
Second step
Unscrew the screw on the outer aspect of the flange of the reducer flange, change the clamping band of the PCS program so that the medial side holes are aligned with the dirt holes, and insert the hexagon socket in to the hexagon. After that, take away the motor shaft key.
third step
Connect the engine to the gearbox naturally. When connecting, it must be ensured that the result shaft of the reducer is normally concentric with the input shaft of the electric motor, and the outer flanges of both are parallel. As the heart is inconsistent, it will cause the electric motor shaft to break or the reducer gear to wear.
In addition, it really is strictly forbidden going to with a hammer or the like during installation to prevent damage to the bearing or gear because of excessive axial force or radial force. Make sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, clean the anti-rust essential oil of the motor input shaft, positioning boss and reducer reference to gasoline or zinc-sodium water. Its purpose is normally to ensure the tightness of the connection and the versatility of operation, and to prevent unnecessary wear.
Before connecting the motor to the reducer, the motor shaft keyway ought to be perpendicular to the tightening bolt. To ensure uniform pressure, first screw the mounting bolts at any diagonal placement, but usually do not tighten them. Then screw on the mounting bolts at the additional two diagonal positions and finally tighten the four mounting bolts one by one. Finally, tighten the tightening bolts. All tightening bolts should be set and inspected using the torque wrenches according to the indicated fixed torque data.
The correct installation between the reducer and the mechanical equipment is similar to the correct installation between your reducer and the get motor. The main element is to ensure that the output shaft of the reducer is usually concentric with the shaft of the driven part.


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